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Use cases

Beam shaping, proven in the industry.

Every use case below is a real process our beam shapers make more stable, more repeatable, or simply possible. That runs from semiconductor micro-machining to copper welding, high-power cutting and next-generation AI packaging.

All use cases

Find the process closest to yours

Semiconductor processing
3D Top-Hat Micro-machining

Semiconductor processing

A homogenized flat-top that stays on-size across a 4–6 mm focus range.

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Precision micro-machining
3D Top-Hat Micro-machining

Precision micro-machining

Flatter floors and cleaner walls than a Gaussian, verified against simulation.

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Engraving on a tilted surface
3D Top-Hat Engraving & polishing

Engraving on a tilted surface

>3× larger process window and >2× better finish across an 8° tilt.

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Deep 3D ablation in hard metal
3D Gaussian Micro-machining

Deep 3D ablation in hard metal

7× more stable ablation depth and constant wall angle — no focus tracking.

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Robust high-power laser cutting
3D Gaussian 3D Ring-Core Welding & cutting

Robust high-power laser cutting

Consistent cut quality under thermal drift at 10–50 kW+. Free white paper.

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Copper welding, spatter-free
3D Ring-Core Welding & cutting

Copper welding, spatter-free

A single-mirror retrofit brought ring-core seams to an existing welding laser.

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New beam shapes for laser welding
3D Top-Hat Welding & cutting

New beam shapes for laser welding

Elliptical flat-top stabilises the copper melt pool — up to 93% less spatter.

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Laser welding of high-performance plastics
Welding & cutting

Laser welding of high-performance plastics

Plug & play beam shaping in an Evosys platform — zero rejects on complex geometries.

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Robust, compact laser marking
3D Top-Hat Marking

Robust, compact laser marking

A combi-function shaper replaces the focusing system — no active focus, no f-Theta.

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Additive manufacturing (LPBF)
3D Ring-Core Additive manufacturing

Additive manufacturing (LPBF)

Faster build-up with exchangeable beam shaping in the scanner path.

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Measured, not just modelled
3D Ring-Core Validation case study

Measured, not just modelled

Independent high-power characterisation of the 3D Ring-Core with PRIMES.

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Through-Glass Vias for AI packaging
3D Gaussian 3D Top-Hat 3D Ring-Core White paper

Through-Glass Vias for AI packaging

Why 3D beam shaping is the optics-ready foundation for TGV drilling.

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Don't see your exact process?

Tell us your laser, material and target. We’ll map it to the right beam profile and scope a first project together.

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